Shenzhen Chinasky Laser Technology Co., Ltd. is one of the most professional manufacturers and suppliers of galvo head handheld laser welding machine in China. Please rest assured to buy high quality galvo head handheld laser welding machine with 2 years warranty from our factory. We also accept customized orders.
Feature
Flexible Handheld Operation
The lightweight 0.9kg welding head replaces fixed optical path structures and handheld operation; it is fixed on a support arm anchor in back of machine, enabling long-distance welding with a vertical working range of 260 mm and arm rotation in a 360° space, breaking the space limitations of traditional workbench equipment. This allows easy access to large new energy vehicle battery packs, large energy storage systems, and on-site repair work, while the ergonomic design reduces operator fatigue during extended use. Red light positioning and calibration further ensure accurate alignment of the welding position, minimizing operator error.
3000w Output Galvo Scanning System
Equipped with a coaxial galvanometer system specialized for Al, copper conducting material for battery weld, it delivers welding in the shape of a ring size around 10 mm in diameter, ensuring uniform, consistent welds even for tiny battery connector areas. The high-speed scanning capability enables welding speeds far exceeding traditional handheld welding methods, significantly boosting production efficiency. The optimized short beam path also improves energy utilization, ensuring more efficient energy delivery to the workpiece.
Intelligent & Stable Performance
The 7-inch touchscreen control system features easy setup software. The adjustable output energy waveform which delivers laser spot in a certain path and outputs a circular spot, enables customized parameter settings for different materials, ensuring optimal welding effects for various workpieces. The industrial water cooling system built into cabinet maintains a stable operating temperature during long-term continuous work, preventing laser power attenuation and extending the service life of core components, ensuring stable welding quality even for 24/7 production.
Applications
This machine is primarily optimized for battery connector and tab welding, with wide applications across the new energy battery industry, as well as other general metal welding scenarios:
Battery Industry Core Applications
- Battery Connector & Tab Welding: Precision welding of battery tabs, electrode connectors, and busbars, reducing contact resistance and improving the overall output and performance of lithium battery packs.
- Power Battery Assembly: Welding for new energy vehicle power batteries, including LiFePO4 battery stud welding, aluminum shell battery welding, and battery module connection welding.
- Energy Storage Battery Systems: Welding for large-scale energy storage battery packs, prismatic and cylindrical battery cell connections, and container energy storage system assembly.
- Cylindrical & Consumer Battery Welding: Welding for 21700, 18650 cylindrical batteries, consumer electronics batteries, and power tool battery packs.
- Battery Repair & Rework: On-site repair welding for battery packs, rework of defective welds, and maintenance of used batteries, ideal for battery repair shops and after-sales service centers.
General Industry Applications
Precision welding of stainless steel, carbon steel, aluminum alloy, and other metal parts in hardware, kitchenware, and automotive parts industries.
Small-batch custom welding of complex-shaped metal components.
FAQ
Q1: What is the recommended welding thickness for different laser powers?
A: The suitable welding range varies by laser power:
1500W: Ideal for welding materials below 2mm in thickness, perfect for most battery tab and connector applications.
2000W: Suitable for materials below 3mm.
3000W: Recommended for materials thicker than 3mm.
Since different materials have different laser absorption rates, we offer free sample welding tests to help you determine the optimal parameters for your specific workpiece.
Q2: What materials can this machine weld?
A: This machine supports welding of nickel, aluminum, stainless steel, copper, and their alloys. It is also capable of welding dissimilar materials such as copper-aluminum composite connections, which are commonly used in battery tabs and connectors.
Q3: Can it weld different types of lithium batteries?
A: Yes. It supports a wide range of lithium battery types, including cylindrical batteries (such as 18650, 21700), prismatic batteries, pouch cells, power batteries, and energy storage battery modules. Welding parameters can be easily adjusted to fit different product requirements.
Q: Q4: Is it difficult to operate? Can ordinary workers use it?
A: A: Not at all. The machine is equipped with an intuitive intelligent control system and user-friendly operation interface. Ordinary workers can master independent welding operations after only simple training, no professional laser expertise is required.
Q5: What is the warranty period and after-sales support?
A: We provide a 1-year full warranty for the machine 2 year for laser, plus lifetime maintenance service. We also offer remote technical support, video training, process optimization guidance, and spare part supply to ensure your equipment always runs at peak performance.
Q6: Can the machine be customized?
A: Yes. We support customized configurations, including laser power adjustment, customized fixture design, software function customization, and OEM/ODM services to meet your specific welding requirements.
Q7: Can this machine be used for battery repair work?
A: Absolutely. The flexible handheld design and precise welding capability make it perfect for small-batch repair welding, on-site battery pack maintenance, and rework of defective welds, which is ideal for battery repair shops and after-sales service.
Q8: What is the lead time for delivery?
A: Standard machine production takes about 7 working days. The specific delivery time will be adjusted according to your customization requirements and shipping location.
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Technical Parameters
| Model | HT-WT1500/2000/3000/6000 | |||
| Laser power | 1500/2000/3000/6000W | |||
| Laser wavelength | 1080±10nm | |||
| Power Adjustment Range | 5-100% | |||
| Frequency Adjustment Range | 1Hz-5000Hz | |||
| Welding Method | Pulse/CW | |||
| Welding Head | Galvo Scanner Welding Head | |||
| Laser Core Diameter | 34-100um | |||
| Fiber cable length | 10m | |||
| Scanner Range | 100*100mm | |||
| Working capacity | Continuous 24-Hour Operation | |||
| Power supply | AC220V±10%/380V±10%,50/60Hz | |||
| Total power | <8KW | |||
| Dimensions (L*W*H) | 1200*650*1200mm | |||
