Feature
Oscillation Function Welding Head
Command the laser with ease via an intuitive touchscreen, which offers multiple oscillation patterns to bridge gaps and compensate for irregular part fit-up; this smart feature significantly enhances weld integrity and delivers a flawless, consistent finish on even the most challenging joints.
Integrated CCD Vision System
A high-resolution CCD camera is seamlessly integrated for precision, enabling seam following to provide a clear observation of the workpiece, which results in reduced operation errors and quality control.
Simplified Teach-In Programming
Our professional software allows for quick and easy "teach-and-repeat" programming, empowering operators to create complex weld sequences where every single step can be assigned its own independent laser parameters for ultimate control without the need for specialized expertise.
Robust Three-Axis Design
Engineered for stability and durability, the system features a rigid, open frame and a solid, full-aluminum worktable (1100x850 mm), providing a vibration-dampening platform that ensures consistent performance and allows for easy access when handling larger workpieces.
High-Speed Precision & Repeatability
Driven by high-accuracy ball screws, the system achieves fast, precise positioning and exceptional repeatability, making it perfectly suited for high-volume production runs where maintaining consistent weld quality from the first part to the thousandth is critical.
Versatile Fiber Laser Source
The heart of the system is a highly stable fiber laser source, renowned for its reliability and low maintenance, which provides a wide processing window to expertly weld a diverse range of metals from stainless steel and aluminum to copper alloys.
Applications
Automotive & E-Mobility: From high-volume production to specialized performance parts, laser welding is key.
- Powertrain Components: Welding transmission parts, turbocharger components, and sensors.
- E-Mobility Applications: Critical for battery tray assembly, welding of motor lamination stacks, and joining power electronics in inverters and controllers.
- Fuel & Exhaust Systems: Manufacturing high-integrity joints for fuel injectors, sensors, and complex exhaust components.
- Custom & Performance Parts: Welding lightweight intake manifolds, intercoolers, and custom fabrication for aftermarket and racing sectors.
Precision Engineering & Tooling: This machine excels at creating and maintaining high-value tools and components.
- Mold & Die Repair: Precision repair of injection molds, stamping dies, and extrusion dies with minimal heat-affected zone, reducing post-weld rework.
- Instrumentation: Welding components for high-end measuring devices, gauges, and optical equipment.
Electronics & Micro-Technology: The miniaturization trend requires joining techniques that are precise and cause zero damage.
- Battery Technology: Welding busbars, battery tabs, and terminals for electric vehicles and consumer electronics without damaging internal cells.
- Consumer Electronics: Assembling internal components of smartphones, smartwatches, and cameras where weld aesthetics and strength are vital.
- Connectors & Sensors: Joining fine wires and delicate electronic connectors.
FAQ
Q: How easy is it to program this automated welding machine? Do we need a specialized programmer?
A: No, you typically do not need a highly specialized programmer. Our system features an intuitive teach pendant programming method. An operator can manually guide the laser head to define weld paths directly on the part, which is a very straightforward process. You can also consider our on-site training service as backup, or our engineer will reach you at the factory and provide a base operation guide.
Q: The feature mentions "multiple oscillation modes." What benefit does this provide for welding?
A: The multiple oscillation patterns (e.g., sine, circle, infinity) are a powerful feature for enhancing welding quality. They allow the laser beam to stir the molten weld pool, which helps bridge gaps, eliminate undercut, and ensure a uniform, pore-free weld bead. This is especially beneficial for aluminum welding, stainless steel welding, and when dealing with imperfect joint fit-up.
Q: What is the maintenance requirement for a fiber laser welding machine like this?
A: Fiber laser welders are known for their low maintenance and high reliability. The laser source itself is solid-state with no consumable parts. Primary maintenance involves routine cleaning of the protective lenses and ensuring the cooling system is operational. This translates to minimal downtime and a lower cost of ownership.
Q: Which metals and material thicknesses can this machine weld?
A: This system is highly versatile and can weld a wide range of metals, including:
- Stainless Steel
- Aluminum & Aluminum Alloys
- Carbon Steel
- Copper & Brass
- Titanium
The effective thickness range is typically from 0.1 mm up to 6 mm, depending on the laser power and material. The precise laser control makes it ideal for both delicate micro-welding and robust, deep-penetration welds.
Q: What does the "three-axis open design" mean for my workflow?
A: The three-axis design (X, Y, Z) provides a stable coordinate system for highly accurate movement. The "open design" refers to the accessible work area, which simplifies loading and unloading of parts. Combined with the rigid all-aluminum plate worktable (1100x850 mm), this structure ensures vibration-free operation for superior precision welding.
Q: What is the standard working range, and are other sizes available?
A: The standard maximum working range is 500 mm (X) by 300 mm (Y). However, to suit different production needs, we offer flexible, customizable work areas, including popular options of 400 mm and 600 mm in the X-axis. Please contact us to discuss the optimal size for your specific parts.
Q: What kind of training and support do you provide?
A: We provide comprehensive on-site installation and operator training to ensure your team is confident and productive. We also offer extensive remote technical support, detailed documentation, and a readily available inventory of spare parts to maximize your machine's uptime.
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Technical Parameters
| Model | HT-FC1000 | |||
| Laser power | 1000 W | |||
| Laser type | Fiber laser | |||
| Fiber length | 5 m | |||
| Laser wavelength | 1080 nm | |||
| Laser Welding Depth | <3mm | |||
| XYZ stroke | 500*300*300mm | |||
| Visual system | CCD monitor | |||
| Laser spot adjust range | 0.2-5mm | |||
| Temperature of Operation | 0℃~40℃ | |||
| Cooling method | Water cooling | |||
