Mold Laser Welding Machine

 Advanced Dual-Observer Vision System

Our integrated microscope and high-resolution CCD camera offer two distinct levels of visual precision. This dual system ensures that you never lose sight of the smallest detail, allowing for simple targeting of micro-defects and real-time verification of weld integrity on a large, clear display, all while reducing operator eye strain.

Precision 3-axis motorised workbench

Navigate complex part geometries with smooth control. This stable platform enables micro-adjustments for perfect laser beam positioning, guaranteeing consistent and accurate weld placement across the entire surface of your most valuable molds and tools.

Semi-automated joystick control with XYZ stage

Master the art of precision through intuitive, hands-on control. Our system includes a responsive joystick for direct control of the motorized XYZ workstage. This semi-automatic operation allows you to precisely guide the welding head while the workpiece remains securely fixed, eliminating human hand tremors and ensuring consistent, high-quality welds along even the most complex paths.

Robust Construction for Long-Term Reliability

This machine is designed to withstand the demands of everyday professional use. Its durable and stable design ensures consistent accuracy and performance year after year, protecting your investment and increasing productivity in the long run.

Clean-appearance Weld Results

Achieve welds that meet the highest appearance standards. The process produces clean, spatter-free seams with an excellent surface finish, significantly reducing or even eliminating the need for time-consuming secondary polishing and cleanup after the repair is complete.

Unmatched Process Control

Take complete command of the welding process. Our system lets you fine-tune power, pulse duration, and frequency to match any material or defect type. This granular control allows you to address everything from fine cracks to cosmetic blemishes with optimal parameters, ensuring a perfect result every time.

Superior Speed & Precision Over Traditional Methods

Achieve unparalleled productivity and accuracy. The non-contact laser process is much faster than TIG or micro-welding, significantly reducing cycle times. Its pinpoint beam focus enables welds on a sub-millimeter scale, preserving your mold's finest details with extreme precision.

Welding Workflow With Zero Preparation

Optimize operational uptime. This mold repair laser welding machine requires no preheating or extensive surface preparation. Simply position the mold and weld, and you can perform critical repairs on finished or semi-finished components in minutes rather than hours.

Advanced Pulsed YAG Laser Source

Use our advanced laser technology to control heat input. It generates short, high-energy pulses for intense, localized energy, resulting in strong welds without the risk of heat-affected zone distortion, annealing, or damage to the sensitive surrounding areas of your precision components.

Dedicated Pro Support with Remote Service

Our commitment to support protects your productivity. We offer dedicated Support, which includes real-time remote assistance from our service engineers. This immediate access to expert assistance ensures rapid diagnostics, parameter optimisation, and operational guidance, effectively reducing downtime and keeping your valuable projects on track.

Filling Cracks and Fractures: Repairing stress-induced cracks in plastic injection molds, die-casting dies, and forging dies, restoring structural integrity.

Fixing Erosion and Corrosion Damage: Rebuilding areas worn down by abrasive materials (e.g., glass-filled plastics) or corroded by chemical agents.

Textured Surface Repair: Precisely rebuilding damaged areas on textured (e.g., EDM, laser-etched) surfaces without affecting the surrounding texture.

Part Design Changes: Modifying the mold geometry to incorporate new features, logos, or design changes on the final product.

Plastic Injection Moulding: The most common application. Used for repairing gates, vents, ejector pin marks, and cosmetic surfaces on molds for automotive parts, consumer electronics, medical devices, and packaging.

Die-Casting: Repairing heat checks, erosion, and soldering damage on aluminium and magnesium die-casting dies for automotive and aerospace components.

Glass & Ceramic Molds: Maintaining and repairing molds used for manufacturing glass bottles and ceramic items, where surface finish is critical.

Rubber and Tire Molds: Precisely repairing intricate details and text on molds for rubber seals, gaskets, and tyres.

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